İlişkilendirme ve Yönetme/işletme Sisteminin Oluşturulması

İzlenebilirliği Sürdürebilmek Amacıyla İlişkilendirme Sırasını Anlama

Tanımlama sistemi oluşturma, hammaddeleri, parçaları ve ürünleri tam olarak belirleyebilmek için tanımlamayı açıklar. Bu bölümde, tanımlanan nesneleri ve bilgileri birbirine bağlamak için kullanılan “ilişkilendirme” açıklanmıştır.

Bir Adım Yukarıya veya Aşağıya Yönelik Bir Süreçle İlişkilendirme

İlişkilendirme, tanımlama numarasına bağlı olarak ileri/geri izlemeyi sağlamak için bir nesneyi bir nesneye, bir nesneyi bilgiye veya bilgiyi bilgiye bağlayan bir kuraldır. Bu bölümde, ilişkilendirmeyi daha ayrıntılı bir şekilde inceleyebilmek için fiili üretim süreçleriyle ilgili örnek verilmiştir.

İlk olarak, parça tedarikçileri (bir adım üstteki operatörler) ve sevkiyatı alan taraflar (bir adım sonraki operatörler) için izlenebilirlik sağlanmalıdır. Tedarikçilerden gelen sevk faturalarında “ne zaman, kimden ve ne kadara hangi parçanın alındığı” kontrol edilmeli, parçaya bu bilgilere bağlı tanımlama numaralarının verilmesi ve bilgilerin şirket veya fabrika içinde kaydedilmesi/saklanması gerekir. Bu sayede, yukarı akış takip işlemi sağlanmış olur. Herhangi bir parça arızalı olduğunda ise kaydı geriye dönük olarak takip ederek tedarikçi belirtilebilir.

Ardından, ürünlerin teslim edileceği sevkiyat taraflarını (operatörler bir adım aşağı yönde) takip edebilme özelliği sağlanmalıdır. Tedarikçi bilgilerine ek olarak, firmanızdan gelen teslimat tarihi ve saatini ve ürün bilgilerini, teslim edilecek ürünün tanımlama numarasına ekleyin ve kaydedin. Bu sayede, “hangi ürünü ne zaman, kime ve ne kadara gönderdiğinizin” takibini yapabilirsiniz.

İzlenebilirliği sağlayabilmek için şirketinizin dışındaki akışı netleştirmek önemlidir. Örneğin, PCB üreten bir şirketi ele alalım. Şirketin birkaç şirketten lehim satın aldığını varsayalım. Satın alınan lehimin bir kısmı kusurluysa, şirket ilgili tedarikçiyi tek adımlı yukarı akış takibi sağlandığı sürece kolayca belirleyebilir. Ayrıca, bir adım aşağı akış izleme izni verilirse, şirket, kayıpların en aza indirilebilmesi için varış noktalarını tam olarak göstererek bu lehimle üretilen PCB’leri geri toplayabilir.

İleriye/geriye dönük izlemenin uygulanabilmesi için gerekli olan temsil biçimleri, aktarım ortamı ve kayıt ortamı için Aktarılacak Bilgiler ve Formatına bakabilirsiniz.

İç İzlenebilirlik Bilgilerinin Eklenmesi

Yukarıda açıklananlara ek olarak şirket veya tesis içindeki hammaddelerin, parçaların ve ürünlerin hareketlerini de ele almak gerekir. Daha önce bahsedilen elektronik cihaz sektörü örneğinde, kullanılan lehim, transistor/iletici, direnç, konektör (bağlantı aparatı) ve diğer kullanılan, birleştirilen bileşenler gibi her işten önce ve sonra bilgileri ekleyerek ve kaydederek iç izlenebilirliği sağlayabilirsiniz. İç izlenebilirlik, detaylı olarak “İzlenebilirlik Nedir?” bölümünde açıklanmıştır.

İlişkilendirmenin temel amacı, iç izlenebilirliğin yanı sıra operatörlere bir adım yukarı/aşağı yönde geri/ileri izleme yeteneği sağlarken süreçleri teker teker birbirine bağlamaktır. Lehim ve direnç üreten firmalar, PCB üzerine montaj yapan firmalar, ürünlerine PCB takan beyaz eşya üreticileri gibi tüm süreçlerde, aralarında ilişki kurabilirseniz zincir izlenebilirliğini doğal bir şekilde oluşturabilirsiniz.

Operasyonlar için bir Prosedür Kılavuzu Geliştirme

Tanımlama ve ilişkilendirmeyi tamamladığınızda, bilgi akıştaki nesnelere bağlanır ve ileriye/geriye dönük takibe hazır hale gelir. Ancak, şirkette tanımlama ve ilişkilendirme kuralları birbirlerine entegre edilinceye ve bilgiler doğru bir şekilde toplanıp kaydedilinceye kadar izlenebilirlik sağlanamaz. Bilgi kayıt yöntemini ve öğelerini, depolama yöntemini ve süresini vb. açıklayan bir prosedür kılavuzu geliştirmeniz gerekmektedir. Şirket içi eğitimine ek olarak personel eğitimi de gereklidir.

İzlenebilirliğin güvenilirliğini artırmak için izleme ve iç/dış denetimleri gerçekleştirebilecek sistemlerin kurulması da önemlidir.

İzleme

İzleme/takip, izlenebilirlik sisteminin prosedürlere uygun olarak çalışıp çalışmadığının kontrolünü yapmak için yürütülen bir işlemdir. Kimin neyi, nasıl ve ne zaman kontrol edeceği konusunda önceden bir takip planı yapmak faydalı olabilir. Örneğin, “hattan sorumlu kişi, hatta akan seri numaralarıyla ilgili bilgileri her üç saatte bir kontrol edecektir” gibi günlük bir kontrol/takip planı yaparsanız izlenebilirliğin güvenilirliği artacaktır.

İç Denetim

İç denetimler, izlenebilirliğin sağlanıp sağlanmadığını, uygulama ve işleyişin etkin olup olmadığını değerlendirmek için şirkette görevlendirilen kişi tarafından düzenli olarak gerçekleştirilen bir işlemdir. İzleme günlük olarak yapılırken, iç denetimler ayda bir veya yılda iki kez gibi belirli aralıklarla gerçekleştirilebilir. Denetim, izleme dahil, işlemin prosedürlere uygun olarak gerçekleştirildiğini, ileriye/geriye doğru takibin gerçekten mümkün olup olmadığını, iş gerçekleşmeden önce ve gerçekleştikten sonra bulunan miktarda anormallik tespit edilip edilmediğini vb. kontrol eder.

Dış Denetim

İç denetimler şirketteki biri tarafından yapılırken, dış denetimler performansın doğrulanması ve değerlendirilmesi için üçüncü bir kuruluşa yaptırılır. Dış denetimler, pahalı olmaları gibi bir dezavantaja sahip olsalar da izlenebilirliğin yüksek düzeyde güvenilirliğini/doğruluğunu sağlamak ve müşterilerin ve tüketicilerin güvenini kazanabilmek adına etkilidir.

Aslında, parçalara ve ürünlere göre iyileştirilmiş bir sunum formatı, bir aktarım ortamı ve bir kayıt ortamı seçmeniz, her bir süreçte elde edilecek bilgileri göz önünde bulundurmanız ve bunları elde edebilmek için işlenen ürünlere, üretim yöntemlerine, ölçeğe, parçalara ve parçalara bağlı olarak ekipman ayarlamanız gerekmektedir.

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Uygulama Temelleri
Tanımlama Sistemi Oluşturma

Teknolojik yenilikler ve izlenebilirlik sisteminin gelişimi
Teknolojik Yenilikler, Yasalar ve Düzenlemeler

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Webinar: Sensörler gelişen performanslarıyla büyülüyor

2D Profilers give width, height, and volume of sealant beads inline without touching a part.

2D/3D Laser Profiler
LJ-X8000 series

Conventionally, a vision sensor was used for OK/NG judgment based on the area. Since the LJ-X8000 Series can measure the volume and position of paste application, it can reduce material costs and support higher component densities.

2D/3D Laser Profiler
LJ-X8000 series

Check the tilt of the elements after bonding. The CL-3000 Series uses the multi-color confocal method that enables coaxial measurement. No matter whether the target surfaces are specular or rough, they can be measured in the same setting, which achieves easy and highly accurate inspection.

Ultra Confocal Displacement Sensor
CL-3000 series

High-speed sensors can measure runout of brake discs, regardless of surface finish.

Confocal Displacement Sensor
CL-3000 series

Measure the extent of foil vibration just before the slit. Even if the target is tilted due to vibration, the good angle characteristics of the CL Series enable stable measurement.

Confocal Displacement Sensor
CL-3000 series

A sensor is placed above and below a target to measure the thickness of anything in-between. This non-contact method can be used for measuring the thickness of any material and can be used in process or for offline inspection.

Confocal Displacement Sensor
CL-3000 series
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Ultra-compact ø8 mm heads make it possible to install multiple heads in narrow spaces. This reduces the amount of work spent designing equipment and the number of parts that need to be purchased to measure multiple points in close proximity.

Confocal Displacement Sensor
CL-3000 series

Check step heights on machined parts without influence from oil or other surface contamination.

High-Accuracy Digital Contact Sensor
GT2 series

Measure many points on an engine with a multi-point laser system for accurate characterization of engine vibration. With ultra-highspeed sensors, even the smallest vibrations can be detected.

Ultra High-Speed/High-Accuracy Laser Displacement Sensor
LK-G5000 series

Measure the position and edge flutter of a belt with two 2D laser profile sensors for stable measurement.

2D/3D Laser Profiler
LJ-X8000 series

Residual vibration measurement is used to determine how much a robot shakes after stopping. When working with a welding torch or other tool, the measurement location may not always have a flat surface. Using a 2D laser profiler enables accurate measurement on a wide range of surface shapes.

2D/3D Laser Profiler
LJ-X8000 series

Opposing 2D profilers can scan multiple points of thickness over a part. This allows stable thickness measurement even on rough surfaces.

2D/3D Laser Profiler
LJ-X8000 series

High-speed thrubeam sensors can measure runout and ovality of rotors accurately and repeatably.

High-speed optical micrometer
LS-9000 series

Measure roller runout using confocal sensors for high stability on reflective surfaces.

Confocal Displacement Sensor
CL-3000 series

Thrubeam micrometers allow for high-speed measurement of wire OD without being affected by vibration.

High-speed optical micrometer
LS-9000 series

2D thrubeam sensors can measure hole diameter after stamping inline.

Telecentric Measurement System
TM-X5000 series

The Telecentric Measurement System uses 2D images of a target's silhouette to measure diameter. Target misalignment or tilt is automatically corrected for, making it simple to get accurate measurement without perfect fixturing.

Telecentric Measurement System
TM-X5000 series

Compressible or rough surfaces can be accurately measured using the 2D image generated by the Telecentric Measurement System. Implementing non-contact measurement eliminates error due to part deformation and any variation in diameter due to surface texture can be averaged over to stabilize results.

Telecentric Measurement System
TM-X5000 series

Compressible or rough surfaces can be accurately measured using the 2D image generated by the Telecentric Measurement System. Implementing non-contact measurement eliminates error due to part deformation and any variation in diameter due to surface texture can be averaged over to stabilize results.

Telecentric Measurement System
TM-X5000 series

Using 2D measurement systems makes it possible to measure the minimum and maximum diameter on a target from a single captured image. The TM-X Series works by capturing the silhouette of a target using a telecentric optical system, so it can accurately measure objects of any material (including clear vials).

Telecentric Measurement System
TM-X5000 series

With an exposure time of just 100 µs, the Telecentric Measurement System can capture clear images of targets moving at high speed. This makes it an ideal solution for accurately measuring diameter inline.

Telecentric Measurement System
TM-X5000 series

With small sensor heads and a mirror fixture, confocal sensors can give an accurate measurement of pipe ID.

Confocal Displacement Sensor
CL-3000 series

High-speed laser displacement sensors can check for valve float without touching the valve head.

Ultra High-Speed/High-Accuracy Laser Displacement Sensor
LK-G5000 series

Measure fine details on touch panels regardless of surface finish with confocal sensors. With a beam spot of 3.5μm, even the smallest features can be measured.

Confocal Displacement Sensor
CL-3000 series

Check outer diameter on machined parts without influence from oil or other surface contamination.

High-Accuracy Digital Contact Sensor
GT2 series

High-speed laser displacement sensors can check for valve float without touching the valve head.

Ultra Confocal Displacement Sensor
CL-3000 series

Profile tire treads and sidewalls with multiple 2D laser profilers.

2D/3D Laser Profiler
LJ-X8000 series

Inspect for lamination misalignment after winding. With a minimum X-resolution of 2.5 μm 0.000098", the LJ-X8000 Series accurately measures the profile of each electrode.

2D/3D Laser Profiler
LJ-X8000 series

Provide feedback about disconnected locations in electrodes before lamination. Accurately acquire the profile of electrode terminals to perform high-accuracy inspection of edge locations.

2D/3D Laser Profiler
LJ-X8000 series

Measure the profile of a wafer edge. By selecting one of the inspection tools such as Height Difference/Width or Angle, users can start measurement easily. The high-resolution image capturing using 3200 points/profile achieves highly accurate profile measurement that was impossible with conventional methods.

2D/3D Laser Profiler
LJ-X8000 series

Film curvature and wrinkling measurements are performed using a blue laser with a maximum width of 720 mm. Measurement is possible even for transparent targets thanks to the wide dynamic range of the CMOS sensor.

2D/3D Laser Profiler
LJ-X8000 series

Measure the step height of features on a wafer after etching. With 3D interferometry, mirrored surfaces can be measured accurately.

3D Interference Measurement Sensor
WI-5000 series

Unlike triangulation sensors, interferometers can measure small parts in confined spaces without blind spots or unstable data.

3D Interference Measurement Sensor
WI-5000 series

Using 2D thrubeam sensors, medical balloons can be inspected inline at high-speed.

Telecentric Measurement System
TM-X5000 series

Measure small part dimensions inline with pattern projection measurement heads. Projection from both sides reduces dead zones.

Inline 3D Inspection
3D Vision series

With two thrubeam micrometers installed on either side of a film, we can get a width measurement and give film position, regardless of color or material.

High-speed optical micrometer
LS-9000 series

2D thrubeam sensors can measure the step height between a roller and a sheet to get a thickness measurement. Additionally, A second sensor can be added to get a width measurement.

Telecentric Measurement System
TM-X5000 series

A displacement sensor with an extremely small beam spot of just 3.5 µm can be used for accurate profile measurements of roughness and subtle shapes. 3D shape measurements are also possible through detailed scanning synchronized with the X-Y stage. Measurements with impressive angle characteristics are possible not only for opaque targets but also transparent targets and 3D shapes with mirrored surfaces.

Confocal Displacement Sensor
CL-3000 series

Confocal sensors do not have the dead zones characteristic of triangulation sensors, and can therefore measure into smaller and deeper holes more reliably.

Confocal Displacement Sensor
CL-3000 series

Measure the height of the equipment when adhesive is applied to glass. Utilizing the multi-colour confocal method measurement principle enables high-precision measurement whether the glass is transparent or opaque.

Confocal Displacement Sensor
CL-3000 series

2D Profilers can measure width, height, and volume of sealant beads inline, regardless of surface finish or color.

2D/3D Laser Profiler
LJ-X8000 series

Detect burrs arising on terminals after electrode slitting. With ultra-high-resolution 3200 points/profile measurement, the LJ-X8000 Series produces stable detection even for minute burrs.

2D/3D Laser Profiler
LJ-X8000 series

Profile measurement can be continuously performed on captured 3D shapes. This allows pass/fail criteria to be applied to maximum and minimum values over an area or period of time, making it possible to catch small defects in continuous processes.

2D/3D Laser Profiler
LJ-X8000 series

Free-form planes allow the system to pick up on deviations from the typical contour of a surface.This makes stable defect detection possible, even for targets with complex shapes.

2D/3D Laser Profiler
LJ-X8000 series

Highly accurate measurements can be made even when measuring targets with height differences or where the distance from the target to the camera could vary.

2D/3D Laser Profiler
LJ-X8000 series

2D laser displacement sensors can measure both width and height, allowing for panel gaps to be accurately measured, regardless of the surface finish or color.

2D/3D Laser Profiler
LJ-X8000 series

Detect chipping or dents in laser welded beads using 3D laser profilers. The measurement is unaffected by color or gloss of the weld, making inspection results stable through glare or bead shape variation.

2D/3D Laser Profiler
LJ-X8000 series

Using thrubeam sensors, roller position can be accurately measured at high line speeds.

High-speed optical micrometer
LS-9000 series

Targets with multiple materials can be captured in a single profile, allowing measurements to be made between glass and metal surfaces. The LJ-X Series is equipped to handle reflectances ten times higher than conventional products.

2D/3D Laser Profiler
LJ-X8000 series

For targets with different diameters, conventional vision systems often have a hard time focusing on the larger and smaller diameter areas at the same time. Measuring the height of the dents with a laser profiler makes it possible to inspect the whole surface at once.

2D/3D Laser Profiler
LJ-X8000 series

Measure the position and projection of connector terminals simultaneously. Conventionally, two measurement steps were required using an image processing system and a contact sensor. The LJ-X8000 Series can perform both inspections simultaneously. This achieves cost reduction by reducing the amount of installed equipment.

2D/3D Laser Profiler
LJ-X8000 series

3D inspection allows users to accurately detect whether components are properly seated in the assembly or if elements are tilted. Using a KEYENCE 2D/3D laser profiler with a blue laser ensures stable measurement, even for targets with varying materials.

2D/3D Laser Profiler
LJ-X8000 series

Robot teaching is used to ensure tools are set in the specified position. The 2D Telecentric Measurement System enables precise position feedback for end tools and other axial targets.

Telecentric Measurement System
TM-X5000 series

The laser profiler's wide field of view makes it possible to inspect multiple targets traveling on a conveyor belt together. 3D position correction can be used to identify and inspect each cookie within the measurement range, enabling accurate sorting to improve quality and eliminate waste.

2D/3D Laser Profiler
LJ-X8000 series

Measure the flatness of the terminals of power modules. The target is detected by its surface and the flatness is measured based on the reference plane calculated with the least squares fitting method. The errors caused by the tilted positions of targets can be canceled, which ensures accurate inspection.

2D/3D Laser Profiler
LJ-X8000 series

Angled mirrors can be used for measurement where installation space is limited. This setup enables position detection of tangent circle coordinates or intersection point coordinates as well as simultaneous shape and dimension verification for wafer notches.

Telecentric Measurement System
TM-X5000 series

Inspect motor height after powder welding using the LJ-X8000 Series. The 3D laser profiler provides reliable 100% inspection with its high speed and measurement stability.

2D/3D Laser Profiler
LJ-X8000 series

Measure transparent films and coatings with a single displacement sensor. Confocal sensors give an accurate thickness measurement from one side of transparent targets.

Confocal Displacement Sensor
CL-3000 series

In-line thickness measurements can be altered by roller eccentricity, wrinkles, or tension in the sheet. Up to 6 measurement points and 4 layers of clear film can be measured with a single controller.

Confocal Displacement Sensor
CL-3000 series

2D Profilers can measure width, height, and volume of sealant beads inline, regardless of surface finish or color.

2D/3D Laser Profiler
LJ-X8000 series

Check for press fit failure with contact displacement sensors.

High-Accuracy Digital Contact Sensor
GT2 series

Detect burrs arising on terminals after electrode slitting. With ultra-high-resolution 3200 points/profile measurement, the LJ-X8000 Series produces stable detection even for minute burrs.

2D/3D Laser Profiler
LJ-X8000 series

Profile measurement can be continuously performed on captured 3D shapes. This allows pass/fail criteria to be applied to maximum and minimum values over an area or period of time, making it possible to catch small defects in continuous processes.

2D/3D Laser Profiler
LJ-X8000 series

Free-form planes allow the system to pick up on deviations from the typical contour of a surface.This makes stable defect detection possible, even for targets with complex shapes.

2D/3D Laser Profiler
LJ-X8000 series

Highly accurate measurements can be made even when measuring targets with height differences or where the distance from the target to the camera could vary.

2D/3D Laser Profiler
LJ-X8000 series

2D Thrubeam sensors allow high-speed dimensional inspections to be taken on the silhouette of a part.

Telecentric Measurement System
TM-X5000 series

Target positioning is used to ensure the next process is performed accurately. Laser profilers provide stable position feedback anywhere in the measurement range, regardless of target material, color, or size.

2D/3D Laser Profiler
LJ-X8000 series

Detect chipping or dents in laser welded beads using 3D laser profilers. The measurement is unaffected by color or gloss of the weld, making inspection results stable through glare or bead shape variation.

2D/3D Laser Profiler
LJ-X8000 series

Targets with multiple materials can be captured in a single profile, allowing measurements to be made between glass and metal surfaces. The LJ-X Series is equipped to handle reflectances ten times higher than conventional products.

2D/3D Laser Profiler
LJ-X8000 series

For targets with different diameters, conventional vision systems often have a hard time focusing on the larger and smaller diameter areas at the same time. Measuring the height of the dents with a laser profiler makes it possible to inspect the whole surface at once.

2D/3D Laser Profiler
LJ-X8000 series

3D inspection allows users to accurately detect whether components are properly seated in the assembly or if elements are tilted. Using a KEYENCE 2D/3D laser profiler with a blue laser ensures stable measurement, even for targets with varying materials.

2D/3D Laser Profiler
LJ-X8000 series

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