AnasayfaEndüstri TrendleriOtomotiv Sektörüne Özel Piab Vakum Çözümleri

Otomotiv Sektörüne Özel Piab Vakum Çözümleri

Otomotiv Sektörüne Özel Piab Vakum Çözümleri

Otomotiv endüstrisinde kullanılan yüksek otomasyonlu üretim hatlarında, maksimum performans, hızlı çevrim süresi ve güvenle çalışan Piab vakum sistemleri ile verimliliğin artmasına ve enerji tasarrufu yapılmasına destek oluyoruz. Üretim hattında pres atölyesinden, montaja, boyahaneden plastik parçaların üretimine kadar tüm süreçlere uygun innovatif çözümler sağlıyoruz.

Pres Hatları
Sac şekillendirme ve taşıma proseslerindeki yağlı yüzeyler, yakalama için dar alanlar, preslerde güvenlik ve hız vantuz ve vakum sisteminizi tasarlarken göz önünde bulunması gereken önemli faktörlerdir. Otomotiv sektörü için özel olarak tasarlanmış Piab vantuzlar ile güvenilir ve hızlı taşıma sağlayabilirsiniz.
 
Vantuz dudaklarındaki özel kanallı yapı sayesinde sürtünmeyi artırarak yağlı yüzeylerde güçlü tutuş sağlar.
Standart vantuzlara göre 2-4 kat daha fazla yan yük dayanımına sayesinde yüksek hızda yatay transfer işlerinde parçayı kaydırmaz.
Gövde Montaj Hatları
Otomotiv proseslerinde gövde montaj hatlarında hız ve güvenlik ilk önceliktir. Metal levhalar ağır ve yağlı olduğundan, enerji açısından en verimli yakalama için; özel olarak tasarlanmış Piab vantuzlarla ürünleri yakalamak, kaldırmak ve montaj hattı boyunca taşımanın en güvenli çözümdür. Üretim sırasında esnektir ve sağlam ve güvenilir olup, elektrik kesintisi durumunda maksimum güvenlik sunar.
  
Montaj hatlarındaki manipülatörler ile cam yükleme/boşaltma proseslerinde camın ince ve kırılgan yapısı sebebiyle yüksek hassasiyet ve güvenlik her zaman ön planda olmalıdır.
 
Piab piSECURE hava kesilmesi durumunda bile parçaları 30 dakikaya kadar vakum seviyesini koruyarak, güvenle tutar. Piab piSECURE ile taşınan ürünlerde vakum kaybından dolayı oluşabilecek düşme durumlarının önüne geçmenizi sağlar, iş sağlığı ve güvenlik (ISG) seviyenizi yükseltir.
Final Montaj Hatları

Final montaj hatlarında (boya sonrası) araç üzerine tamponlar, gösterge panelleri, lastikler, ön camlar gibi parçaların montajı yapılmaktadır. Piab vakum çözümleri ile bu parçaların verimli ve güvenli bir şekilde taşınmasına destek oluyoruz.

Robotik uygulamalarınızda kullanabileceğiniz Piab piCOMPACT®23 SMART, vakum sisteminizde ihtiyaç duyabileceğiniz açma kapama valfi, üfleme valfi, vakum sensörü, vakum filtresi,vakum çekvalfi, üfleme hızayar valfi gibi ürünleri aynı gövdede barındıran kompakt ve hafif bir yapıya sahiptir. Vakum üreteçlerini proseslerinize Dijital I/O veya IO-Link ile kolayca entegre edebilirsiniz. Enerji tasarruf fonksiyonu ile yakalama gerçekleştikten sonra vakum üreteci tüm hava tüketimini sonlandırır.

Tutma esnasında oluşabilecek vakum seviyesinin düşmesi durumunda, vakum üreteci otomatik olarak devreye girip vakum seviyesini yeniden ideal seviyeye taşır.

Üretiminize hız katan piCOMPACT23, kolay kurulum ve bakım kolaylığı ile zaman ve iş gücünden tasarruf etmenize de yardımcı olur.

Plastik enjeksiyon uygulamalarında kalıptan alınan sıcak parçaların taşınması esnasında üzerinde vantuzdan kaynaklı yakalama izleri görülür. Otomotiv endüstrinde trim parçaları enjeksiyondan direk final montaj hattına transfer edildiği için parçaların yüzey kalitesi önemlidir.
Piab iz bırakmayan vantuzlar ile plastik, cam, parlak yüzeyler ve plastik enjeksiyondan çıkan sıcak parçaları kusursuz bir şekilde taşıyabilirsiniz.

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2D Profilers give width, height, and volume of sealant beads inline without touching a part.

2D/3D Laser Profiler
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Conventionally, a vision sensor was used for OK/NG judgment based on the area. Since the LJ-X8000 Series can measure the volume and position of paste application, it can reduce material costs and support higher component densities.

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Ultra-compact ø8 mm heads make it possible to install multiple heads in narrow spaces. This reduces the amount of work spent designing equipment and the number of parts that need to be purchased to measure multiple points in close proximity.

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Compressible or rough surfaces can be accurately measured using the 2D image generated by the Telecentric Measurement System. Implementing non-contact measurement eliminates error due to part deformation and any variation in diameter due to surface texture can be averaged over to stabilize results.

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Confocal Displacement Sensor
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